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Core Competencies
High Precision Measurement
Ensures stable quality with accurate raw material mixing, reducing waste and costs.
High Stability Operation
High-quality components ensure durability and stable operation in complex environments.
Advanced algorithms optimize weighing and mixing with automatic calibration, compensation, and fault diagnosis.
Reliability design and testing with redundant key components ensure stable and reliable high-speed operation.
Intelligent Control
Achieves full automation, improving production efficiency and reducing labor costs and human errors.
IoT enables remote monitoring and data analysis for informed production decisions.
Uses parallel processing and multitasking to handle multiple tasks simultaneously and optimize coordination.
Equipped with intelligent fault diagnosis and early warning features to reduce downtime.
System Integration and Collaboration
Strong process adaptability, customizable to meet diverse production requirements.
Flexible system integration allows seamless collaboration with upstream and downstream equipment.
Optimizes the overall production process to improve production line efficiency and product quality.
High-Quality After-Sales Service
A professional after-sales team provides quick response and repair to ensure production continuity.
Provides comprehensive technical support and training to help users operate and maintain equipment, extending its lifespan and improving efficiency.
System Overview
1.System overall structure
The nut mixing system comprises a dual-head linear scale, collection conveyor, transition conveyor, roller, dual-discharge inclined conveyor, and working platform.
2.Functional Zoning of Each Level
First Level:
Control Area: Responsible for starting and stopping the entire system. Operators can precisely control the equipment’s operation based on production needs, ensuring an orderly blending process.
Forklift Operation Area: Forklifts transport raw materials to the second level, improving material handling efficiency and reducing labor costs.
Second Level:
Material Placement Area: Forklifts place pre-prepared materials in this area, optimizing material handling and workforce efficiency.
Manual Feeding Area: Workers pour materials from the placement area into the linear scale hoppers.
Storage Bin Placement Area: Dedicated carts hold storage bins, which forklifts place onto them.
Storage Bin Discharge Area: Workers push the carts with storage bins to designated locations above the silos for discharge.
3.Feeding Methods
The system consists of 8 linear scales arranged in a straight line.5 scales are manually fed, while 3 scales receive materials via storage bin discharge.This diversified feeding approach accommodates different material types and production needs, ensuring accurate metering.
4.Working process
After all materials are loaded, each scale weighs and enters standby mode. Scale No.1 discharges first, and the main conveyor with baffles collects the material, pausing after each discharge until all materials are gathered.
The collected materials move via the transition conveyor to the mixing drum for thorough blending. Due to its incline, the mixed materials naturally flow onto the inclined conveyor, which transports them to the collection bin.
System parameter
Name | Nut Blending System |
Maximum Blending quantity | 8 |
Maximum Blending Capacity | 6t/h |
power | 220Vac±15%，3 phase+PE ，50/60Hz，11KVA |
Operating Air Source | (0.4-0.7)MPa |
Maximum Single Hopper Weighing | 20KG |
Single Hopper Weighing Division | 1g |
Layout Dimensions | L14435mm×W4600mm×H4750mm |
Equipment Introduction – Discharge Cart
Pneumatic Locks: Secure carts at both track ends to prevent movement.。
Simple Controller: User-friendly, easy to operate.
Equipment Introduction – Dual-Head Linear Scale
Technical Parameters | |
Weighing Method | Weighing Type (Dual Vibration, Two Hoppers |
Feeding Method | Vibratory Feeding |
Meter Range | 50-5000g |
Power Supply | voltage：Single Phase AC 220V±10% 50/60Hz power：500W |
Compressed Air | 0.4Mpa (0.25m³/min) |
Total Machine Weight | 100Kg |
Overall Dimensions | |
Main Configurations | |
Level Photocell Sensor | SICK / Germany |
Vibrator | Syntron / usa |
Weighing Sensor | Mettler Toledo / usa |
Pneumatic Components | SMC / Japan |
Equipment Introduction -Main Conveyor
Equipment Introduction – Transition Conveyor
Tool-free installation, disassembly, and cleaning.
Equipment Introduction – Control System
Proprietary control system with an object-oriented logic architecture.
Users only need to operate three buttons: Start, Stop, and Reset.
Equipment Introduction – Mixing Drum
Fully Polished Surface:
Finely polished inside and out for uniform mixing, easy cleaning, and compliance with strict hygiene standards.
Covered Drive Components:
Equipped with a protective cover to prevent dust and foreign objects, extending equipment lifespan and ensuring operational safety.
PU-Coated Support Wheels:
Reduce noise, minimize wear, and extend equipment lifespan.
Variable Frequency Adjustment:
Equipped with a frequency converter for precise speed control, meeting various mixing requirements.
SEW Motor Drive:
High-performance SEW motor ensures strong power, stable operation, and enhanced production efficiency.
No Sanitary Dead Corners:
Unique design eliminates residue buildup, ensuring thorough cleaning after each use.
Equipment Introduction – Inclined Conveyor
About UTMOST
UTMOST Packaging has extensive expertise in nut blending and packaging solutions. Our precise blending technology, efficient conveying systems, secondary packaging, and diverse packaging formats ensure smooth operations. Every solution is crafted with care to enhance your product’s value.
